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What to use for sealing the cowl??

Started by green69rt, January 30, 2011, 03:57:08 PM

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green69rt

I'm in the process of replacing the cowl on my 69 Charger due to all the rust problems around the front window channel.  When I demoed the old cowl I noticed that there is some kind of sealant that was used to prevent water from getting behind the dash from inside the cowl area.  It looks like the sealant was put on the inner cowl, the upper cowl was clampled in place then spot welded.  So the question: is there some type of seam sealer that you can weld through!??   Pictures of the remnants of the old sealer are attached.


Silver R/T

http://www.cardomain.com/id/mitmaks

1968 silver/black/red striped R/T
My Charger is hybrid, it runs on gas and on tears of ricers
2001 Ram 2500 CTD
1993 Mazda MX-3 GS SE
1995 Ford Cobra SVT#2722

green69rt

Quote from: Silver R/T on January 30, 2011, 09:33:00 PM
Looks like seam sealer

That's what it looks like to me, I was just wondering if there is some special kind of sealer that you can weld without it lossing its sealing ability (or catching on fire!)  When I peeled the cowl off some of the spot welds were not complete, as if the sealer got in the way of the spot weld contact point.  So I guess Mopar just put sealer where the joints would be then used the pressure of the spot welder to squeeze the metal down enough to try to make the weld.  I think I'm going to experiment a little before I actually install the new cowl.

tan top

 have you got a spot welder  or are you going to mig plug it on ?
Feel free to post any relevant picture you think we all might like to see in the threads below!

Charger Stuff 
http://www.dodgecharger.com/forum/index.php/topic,86777.0.html
Chargers in the background where you least expect them 
http://www.dodgecharger.com/forum/index.php/topic,97261.0.html
C500 & Daytonas & Superbirds
http://www.dodgecharger.com/forum/index.php/topic,95432.0.html
Interesting pictures & Stuff 
http://www.dodgecharger.com/forum/index.php/topic,109484.925.html
Old Dodge dealer photos wanted
 http://www.dodgecharger.com/forum/index.php/topic,120850.0.html

green69rt

Been plug welding with a MIG till now.

tan top

if your going to use any  type of sealer  while mig plugging , your  going to have to do one tack in the drilled/ punched hole , let it cool the another tack & so on !!  as heat build  ! the sealer will melt / catchfire ! , might be an idea to just run a thin bead at the bottom ! once  weld on  , wipe a little sealer on the edge of the two panels , to fill any gaps !  :scratchchin:
Feel free to post any relevant picture you think we all might like to see in the threads below!

Charger Stuff 
http://www.dodgecharger.com/forum/index.php/topic,86777.0.html
Chargers in the background where you least expect them 
http://www.dodgecharger.com/forum/index.php/topic,97261.0.html
C500 & Daytonas & Superbirds
http://www.dodgecharger.com/forum/index.php/topic,95432.0.html
Interesting pictures & Stuff 
http://www.dodgecharger.com/forum/index.php/topic,109484.925.html
Old Dodge dealer photos wanted
 http://www.dodgecharger.com/forum/index.php/topic,120850.0.html