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Project '69 Engine & Keisler Auto/OD Trans Install: MORE PICS ADDED!

Started by bill440rt, October 20, 2009, 07:18:50 AM

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BBKNARF

68 Charger, slowly in the works, 451 c.i. approx. 535 hp @ the flywheel, so far best time in the 1/4
11.21 @ 119 mph, full exhaust, stock suspension, 4:10s @ 3640 pounds.

bill440rt

Made some more progress on the car. Things are starting to come together now. Almost finished, but STILL a few little things left.
Much of the hoses & wiring is finished. I FINALLY got the electric fan thing worked out, here are some shots of it installed in the car.
I went with this Flex-a-Lite fan setup:
http://www.summitracing.com/parts/FLX-410/

Fits like a glove, and works both thermostatically (temps are adjustable), and with the A/C switch. I also installed a small fuse box right behind the rad support to help wire some of the accessories. (Thanks for the tip, Ron!!  :2thumbs: )

Still have to finish the A/C lines, the "standard" ones that came with the Classic Auto Air kit did not fit due to the slight difference in the compressor mounting. So, I needed different hose ends at different angles to get it to work. Hoses will be custom fit & crimped for a neat appearance.
A few other things:
Tranny cooler & lines (grille, bumper, & valance need to be installed also due to cooler flex hose routing)
Wiring the tach
Finish wiring the trans under the dash (dual-mode switch & a 12v power source)
Wire the headlights (HID kit from Autodynamics, thanks Pete!)
Top off the fluids
etc etc etc

Another small hurdle was hooking up the throttle position sensor for the Keisler trans. No one, including Holley, makes a throttle bracket for what needed to be done. I simply needed a bottom hole directly opposite the throttle cable to attach the sensor cable to. As the throttle cable moves back (top), the TPS sensor cable had to move forward (bottom). Had to fabricate a small bracket for the carb linkage to get it to work. Works like a charm now. I'll get some detail shots of how that was accomplished soon.
Here are some more progress shots, the car is a little more together now than in these pics.
"Strive for perfection in everything. Take the best that exists and make it better. If it doesn't exist, create it. Accept nothing nearly right or good enough." Sir Henry Rolls Royce

bill440rt

"Strive for perfection in everything. Take the best that exists and make it better. If it doesn't exist, create it. Accept nothing nearly right or good enough." Sir Henry Rolls Royce

b5blue

Very nice set up Bill! I can't wait to see how you get the A/C set up and adjusted with the six pack. I want to do the same "someday".  :2thumbs:

tan top

looks   great  :coolgleamA:  doing some real good work there Bill  :yesnod:

keep the pictures coming  :popcrn:
Feel free to post any relevant picture you think we all might like to see in the threads below!

Charger Stuff 
http://www.dodgecharger.com/forum/index.php/topic,86777.0.html
Chargers in the background where you least expect them 
http://www.dodgecharger.com/forum/index.php/topic,97261.0.html
C500 & Daytonas & Superbirds
http://www.dodgecharger.com/forum/index.php/topic,95432.0.html
Interesting pictures & Stuff 
http://www.dodgecharger.com/forum/index.php/topic,109484.925.html
Old Dodge dealer photos wanted
 http://www.dodgecharger.com/forum/index.php/topic,120850.0.html

Long Island RT

Holy Immaculateness   :drool5:

That is one clean looking compartment.  Really nice.
1969 Dodge Charger RT Restomod<br />Triple Black, 512 stroker, Tremec TKO600 5-speed<br />2005 Dodge Magnum RT - Brilliant Black - Lowered

Just 6T9 CHGR

Chris' '69 Charger R/T


firefighter3931

Man that looks killer under the hood !  :bow:

Glad to hear the fan & wiring situation is resolved....fits nice and has good clearance as well !  :2thumbs:


Ron
68 Charger R/T "Black Pig" Street/Strip bruiser, 70 Charger R/T 440-6bbl Cruiser. Firecore ignition  authorized dealer ; contact me with your needs

bill440rt

A couple more progress pics of the final components installation. STILL some more hookups to do, so many little things. I just want to make sure everything is right & working before turning the key. I'm sure there will be more troubleshooting then, too.

The throttle position sensor gets mounted on the driver's inner fender. See my previous post regarding the carb linkage. Holley makes no provision for an adapter bracket, and I was the first to call Keisler regarding installation with a 6-pack. Not sure how true that is, but their staff was more than helpful over the phone.

I used part of a kickdown linkage bellcrank for the initial mock-up, turns out the arm worked but just had to be 1/2" longer for a longer throw. Made one out of a piece of flat aluminum, then polished it. As the throttle cable pulls back, the arm swings forward moving the TPS.
"Strive for perfection in everything. Take the best that exists and make it better. If it doesn't exist, create it. Accept nothing nearly right or good enough." Sir Henry Rolls Royce

bill440rt

Here's where I installed the module for the fans. I also installed a 6-space small fuse block on the opposite side that was wired to the battery. (Thanks, Ron!!  :2thumbs: )     This will power the fans, HID lights, etc.

Tranny cooler is mounted, needs to be plumbed. The hoses go under the rad support, so I need to install the bumper & valance before running the lines.
"Strive for perfection in everything. Take the best that exists and make it better. If it doesn't exist, create it. Accept nothing nearly right or good enough." Sir Henry Rolls Royce

bill440rt

OH yeah, grille is installed & the HID lights are working. Got the HID kit from Pete (Autodynamics). Nice kit, & easy to install.
BTW, the hood is not latched in the photo. I still have to install the hood latches.

I'll probably start a thread under the "General" section for the rest of the reassembly. Too much more stuff to do!
"Strive for perfection in everything. Take the best that exists and make it better. If it doesn't exist, create it. Accept nothing nearly right or good enough." Sir Henry Rolls Royce

Hemidog


tan top

Feel free to post any relevant picture you think we all might like to see in the threads below!

Charger Stuff 
http://www.dodgecharger.com/forum/index.php/topic,86777.0.html
Chargers in the background where you least expect them 
http://www.dodgecharger.com/forum/index.php/topic,97261.0.html
C500 & Daytonas & Superbirds
http://www.dodgecharger.com/forum/index.php/topic,95432.0.html
Interesting pictures & Stuff 
http://www.dodgecharger.com/forum/index.php/topic,109484.925.html
Old Dodge dealer photos wanted
 http://www.dodgecharger.com/forum/index.php/topic,120850.0.html

b5blue


RIDELIKEHELL

Words can describe how nice that is Bill :drool5: Envious! I'll be following this thread.
AMD POSTER BOY

1968 CHARGER R/T  http://www.youtube.com/user/ridelikehell73

Just 6T9 CHGR

Kind of an odd place for the TPS no?  Couldn't mount it on the carb somewhere?
Chris' '69 Charger R/T


69 OUR/TEA

WOW!!!!!  :2thumbs: Quite amazing Bill!!!Alot of custom stuff happening under that hood!!!Looks like you had everything well thought out!!!!! :cheers:

bill440rt

Quote from: NOT Just 6T9 CHGR on December 09, 2009, 07:34:53 PM
Kind of an odd place for the TPS no?  Couldn't mount it on the carb somewhere?


Well, that's where Keisler suggests putting it. There was really no room to put it on the intake/carb where it would sit correctly. Plus, getting the TPS movement "curve" right would have been difficult. This way, I was able to dial it in a lot easier using the cable.

Quote from: 69 OUR/TEA on December 09, 2009, 07:48:36 PM
WOW!!!!!  :2thumbs:Quite amazing Bill!!!Alot of custom stuff happening under that hood!!!Looks like you had everything well thought out!!!!! :cheers:


Yeah, Paul, LOTS of planning & research making sure everything works & fits. Still a lot of wiring clean up to do, the stuff on the firewall & inner fender needs to be neatened up & secured. I've almost got the A/C hoses finished up, too.  :woohoo:
"Strive for perfection in everything. Take the best that exists and make it better. If it doesn't exist, create it. Accept nothing nearly right or good enough." Sir Henry Rolls Royce

69 OUR/TEA

It's gotta be exciting coming to this stage of the build and getting to see everything wrapping up and getting ready to run.Keep up the good work!!!

Musicman


Belgium R/T -68

Looking great under the hood Bill :2thumbs: Gotta love that colour. :rofl:

Per
Charger -68 R/T 500 cui Stroker

bill440rt

Thanks guys!  :cheers:
The anticipation of finally starting this car is driving me crazy. It's been a l-o-n-g time since I started this car, about 5 years ago.
"Strive for perfection in everything. Take the best that exists and make it better. If it doesn't exist, create it. Accept nothing nearly right or good enough." Sir Henry Rolls Royce

Aussie R/T

Justy been looking over the work you've done on the charger.Wondering a couple of things what is your work back ground you do very nice work and are you planning a holliday to australia any time soon I have a few jobs for you. look up to your left.lol

bill440rt

Quote from: Aussie R/T on October 02, 2010, 12:20:23 AM
Justy been looking over the work you've done on the charger.Wondering a couple of things what is your work back ground you do very nice work and are you planning a holliday to australia any time soon I have a few jobs for you. look up to your left.lol


Hey Aussie, thanks for the compliment!
Can't say I'm planning a trip to Australia any day soon in my lifetime. Looks like a beautiful place, though. Maybe you could bring your car here to the 'states, instead!  ;)
I do have an extensive auto body repair background, but currently I consider myself strictly a hobbyist. I got out of it professionally years ago. I won't mention names, but I currently work for a very large insurance company. I don't want to incriminate myself on here, as I know there are many members who despise insurance companies. Let's just say there are a few good apples amongst the bunch.  :D
Best of luck with your Charger project, welcome to the 'site, and post some pics in the General Discussion area!  :2thumbs:
"Strive for perfection in everything. Take the best that exists and make it better. If it doesn't exist, create it. Accept nothing nearly right or good enough." Sir Henry Rolls Royce

Kern Dog

Holy crap....THis car is cleaner than I had imagined. I recall seeing it in one of the Mopar mags but they have so few pictures and the lighting wasn't great. VERY nice, sir!