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Bung location for wideband o2 gauge

Started by 68charger440, July 21, 2015, 09:19:37 AM

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68charger440

I have another thread going talking about a tailpipe sniffer type wideband o2 gauge to tune my carb, but I am thinking maybe I should just go ahead and put a bung on the exhaust just downstream of the header collector.  As for installation and location, here is a quote from one of the kits I saw.

"GUIDELINE FOR THE LOCATION OF THE OXYGEN SENSOR
Below is a preferred method although it depends on the application. Weld the bung at least 24" downstream of exhaust port outlet or 24" after the turbocharger. It should always be before the Catalytic Converter. Also it should be before the X or H pipe if there is. Bung should be welded on the upper section which is located between 9AM or 3AM clock positions. Please check your vehicle for exhaust leaks, camshaft overlap and open exhausts because those would cause false lean readings. Do not have oxygen sensor exposed to exhaust gas and do not Pre-warm it. Not following these directions may result in premature failure of the sensor."

My questions are...
1. Does it really need to be between 9:00 and 3:00 clock position, and why? 
2. Has anyone used one of those bungs that don't have to be welded, or are they junk? 
3. I was thinking of putting it about 3 or 4 inches downstream of where the collector bolts to the rest of the exhaust?
Any thoughts? :shruggy:
When someone is absolutely 100% sure they know exactly what your problem is and how to fix it, it's time to ask someone else!

Troy

1. Water and protection
The 02 sensor is heated so when the car is running it's fine. However, water condenses in the pipe as it cools and will ruin the sensor. Protection against ripping it off on something you run over.

2. I haven't used the weldless bungs. I researched then for a while but now I have a welder so I bought the normal bungs for all my cars.

3. That location sounds fine to me - but I'm far from an expert!

Troy
Sarcasm detector, that's a real good invention.

68charger440

Quote from: Troy on July 21, 2015, 09:47:55 AM
1. Water and protection
The 02 sensor is heated so when the car is running it's fine. However, water condenses in the pipe as it cools and will ruin the sensor. Protection against ripping it off on something you run over.

2. I haven't used the weldless bungs. I researched then for a while but now I have a welder so I bought the normal bungs for all my cars.

3. That location sounds fine to me - but I'm far from an expert!

Troy

So if I put it on the lower half but remove it and plug the bung after each use then I should be OK?  I'm just trying to avoid dropping the whole exhaust to put the bung at or above the mid piont.
When someone is absolutely 100% sure they know exactly what your problem is and how to fix it, it's time to ask someone else!

Troy

I suppose if you install it and only test in your garage then remove it you shouldn't have an issue.

Troy
Sarcasm detector, that's a real good invention.

68charger440

Thanks... I'm not a serious racer, just once in a while for fun so once I get it dialed in I won't touch it unless something seems off.  :2thumbs:
When someone is absolutely 100% sure they know exactly what your problem is and how to fix it, it's time to ask someone else!

flyinlow

Mine is about 6 inches behind the left header flange in a 3 inch exhaust pipe. Before the X-pipe. About the 10 o'clock position so it drains. Welded bung.  Has worked well for thousands of miles. With a dual plane intake the drivers side bank has two cylinders fed by one side of the carb and two cylinders fed by the other side. If there was a vacuum leak on the right bank it would be hard to see with my set up. The A/F ratio gauge is not my primary tool to find vacuum leaks anyway. I have thought about putting a bung in the right side , but have not done it yet.

XH29N0G

I run at 90 degrees (flat), and it comes in from the side into the collector.  I had it welded in and I do not have difficulty accessing it, BUT I am running hooker competition headers on a 383 and they do not tuck up nice against the floor, so I suppose it could be an issue with a better fitting exhaust system.  The A/F cable tucks up nicely under the floor and in through the firewall, so that is not an issue.  It is also not difficult to remove or replace to check calibration (which I only did once because the manual said I should, but I saw no change in anything).  So if you decide to install it at a different angle for tests and then remove it when done, I do not think you will have any problems.
Who in their right mind would say

"The science should not stand in the way of this."? 

Science is just observation and hypothesis.  Policy stands in the way.........

Or maybe it protects us. 

I suppose it depends on the specific case.....

68charger440

Thanks guys...  I'll let you know where I end up putting it.  I need to get the car up in the air to see how much room I have.
When someone is absolutely 100% sure they know exactly what your problem is and how to fix it, it's time to ask someone else!

68charger440

I don't really know what to look for on these wide band gauges. 
I found this on online...http://www.ebay.com/itm/400862052433?item=400862052433&viewitem=&vxp=mtr
is this what I'm after, or do you guys have other suggestions? :shruggy:
When someone is absolutely 100% sure they know exactly what your problem is and how to fix it, it's time to ask someone else!

cdr

LINK TO MY STORY http://www.onallcylinders.com/2015/11/16/ride-shares-charlie-keel-battles-cancer-ms-to-build-brilliant-1968-dodge-charger/  
                                                                                           
68 Charger 512 cid,9.7to1,Hilborn EFI,Home ported 440 source heads,small hyd roller cam,COLD A/C ,,a518 trans,Dana 60 ,4.10 gear,10.93 et,4100lbs on street tires full exhaust daily driver
Charger55 by Charlie Keel, on Flickr

68charger440

I have a place about 8" before the X pipe where I might be able to get it in at 90 degrees.  It shouldn't matter if I go that far back, should it? :shruggy:
How much does it
When someone is absolutely 100% sure they know exactly what your problem is and how to fix it, it's time to ask someone else!

68charger440

My system crashed and somehow posted when I was writing that last post.  
So to finish, what does it roughly cost to have a muffler shop weld a bung for you.  My welding looks like a 5 year old on a good day, and all I have is a crappy little wire feed welder.  Has anyone ever used one of those cheap oxy acetylene rigs from Northern tool or harbor freight?
When someone is absolutely 100% sure they know exactly what your problem is and how to fix it, it's time to ask someone else!

cdr

20 bucks would be fair. &  At 90deg what i do is, drill the hole to fit the o2 bung , then hit the pipe on top side of the hole to change the angle & then weld it in , that will make the bung sit a tilted angle & keep moisture out of the o2
LINK TO MY STORY http://www.onallcylinders.com/2015/11/16/ride-shares-charlie-keel-battles-cancer-ms-to-build-brilliant-1968-dodge-charger/  
                                                                                           
68 Charger 512 cid,9.7to1,Hilborn EFI,Home ported 440 source heads,small hyd roller cam,COLD A/C ,,a518 trans,Dana 60 ,4.10 gear,10.93 et,4100lbs on street tires full exhaust daily driver
Charger55 by Charlie Keel, on Flickr

500Jon

Mmmm, just fitted one in my freinds Dodge 440 car, we put it slightly downstream of the 2-1/2 X-pipe...
Was that a mistake???
5J
IF A JOB's WORTH DOING, ITS WORTH DOING WELL, RIP DAD.
4-SPEED, 1969 Charger-500 is the most Coolio car in the World!

68charger440

If you have any exhaust leaks up stream you could get a false reading, but otherwise I think you should be ok.  They sell some that you can stuff up your tailpipe, and they seem to work fine.
When someone is absolutely 100% sure they know exactly what your problem is and how to fix it, it's time to ask someone else!

500Jon

Are you absolutely 100% sure? :smilielol:

Only pulling your leg...
Its a new S/S system and fairly sound, I hope?
I'm sure on his instructions it didn't mention in front of X-pipes???

They are for sure, a clever bit of KIT!!! :2thumbs:
Best $200 of anyones money.
Must have saved that in better gas-miles already lol.
12 mpg instead of 10 mpg's.
IF A JOB's WORTH DOING, ITS WORTH DOING WELL, RIP DAD.
4-SPEED, 1969 Charger-500 is the most Coolio car in the World!

68charger440

...and I thought nobody read those signature lines. 
I agree on the gas mileage.  Mine was at 6 mpg and fouling plugs all of the time.  I haven't checked my mileage since I dialed it in, but I bet I doubled it, and I bet that A/F setup paid for itself in the first month, not to mention how much more power, better idle, not washing my cylinder walls with gas, or the money spent on new plugs, and time driving the car lost because it was running like crap. :cheers:
When someone is absolutely 100% sure they know exactly what your problem is and how to fix it, it's time to ask someone else!

myk

Trying to understand how this works.  Don't you need two sensors, one for each pipe? 

68charger440

Not unless you are having problems on one bank and not the other.  Then it might help point you in the right direction.  I.e. If one bank has perfect a/f reading and the other is rich, maybe you have a fouled plug on the rich side, and unburned fuel is passing through the exhaust. :Twocents:
When someone is absolutely 100% sure they know exactly what your problem is and how to fix it, it's time to ask someone else!

BSB67

Quote from: 68charger440 on August 31, 2015, 09:49:23 PM
I.e. If one bank has perfect a/f reading and the other is rich, maybe you have a fouled plug on the rich side, and unburned fuel is passing through the exhaust. :Twocents:

So, what do you think your gauge will tell you in this situation?

500" NA, Eddy head, pump gas, exhaust manifold with 2 1/2 exhaust with tailpipes
4150 lbs with driver, 3.23 gear, stock converter
11.68 @ 120.2 mph

68charger440

Quote from: BSB67 on September 01, 2015, 05:10:32 AM
Quote from: 68charger440 on August 31, 2015, 09:49:23 PM
I.e. If one bank has perfect a/f reading and the other is rich, maybe you have a fouled plug on the rich side, and unburned fuel is passing through the exhaust. :Twocents:

So, what do you think your gauge will tell you in this situation?
I think it would tell you that the side with a fouled plug will have a richer A/F ratio telling you to look at that bank first.  Or in a different example if you have an intake leak on one side you might see the A/F readings on that side go lean.  When I bought the bung for mine it came in a pack with 5 bungs and two plugs for $15, so that extra bung cost you a couple of bucks for another bit of diagnostic information. When diagnosing a problem more information is usually a good thing.
When someone is absolutely 100% sure they know exactly what your problem is and how to fix it, it's time to ask someone else!

justcruisin

Quote from: 68charger440 on August 31, 2015, 09:49:23 PM
Not unless you are having problems on one bank and not the other.  Then it might help point you in the right direction.  I.e. If one bank has perfect a/f reading and the other is rich, maybe you have a fouled plug on the rich side, and unburned fuel is passing through the exhaust. :Twocents:



That's not necessarily the case, if you have a plug misfire you can see a high O2 reading - the sensor as the name suggests is reading O2, if the plug fails to fire it will exit the unburnt charge out the exhaust, including the unburnt O2. The oxygen content is greater than the fuel content so the sensor will show an excess of oxygen - indicating on your gauge a high number.

Personally I see two O2 sensors on a carburetor engine as unnecessary. :Twocents:

68charger440

Quote from: justcruisin on September 01, 2015, 03:41:43 PM
Quote from: 68charger440 on August 31, 2015, 09:49:23 PM
Not unless you are having problems on one bank and not the other.  Then it might help point you in the right direction.  I.e. If one bank has perfect a/f reading and the other is rich, maybe you have a fouled plug on the rich side, and unburned fuel is passing through the exhaust. :Twocents:



That's not necessarily the case, if you have a plug misfire you can see a high O2 reading - the sensor as the name suggests is reading O2, if the plug fails to fire it will exit the unburnt charge out the exhaust, including the unburnt O2. The oxygen content is greater than the fuel content so the sensor will show an excess of oxygen - indicating on your gauge a high number.

Personally I see two O2 sensors on a carburetor engine as unnecessary, unless you have a DP manifold that completely separates each side, most performance engines even with a DP manifold don't completely separate each side, either through design or a spacer.
I can see that logic, but either way the readings would change from one side to the other and that would help you find your problem.  I'm not saying I would go real far out of my way to have one on both sides, but for 2 or 3 bucks you can have a plugged bung on the other side and swap the sensor as needed.  Just one more goodie in your testing toolbox.
When someone is absolutely 100% sure they know exactly what your problem is and how to fix it, it's time to ask someone else!

XH29N0G

Quote from: 68charger440 on September 01, 2015, 08:46:49 AM
When I bought the bung for mine it came in a pack with 5 bungs and two plugs for $15, so that extra bung cost you a couple of bucks for another bit of diagnostic information. When diagnosing a problem more information is usually a good thing.

So did you install all 5 bungs?  :scratchchin: pics?
Who in their right mind would say

"The science should not stand in the way of this."? 

Science is just observation and hypothesis.  Policy stands in the way.........

Or maybe it protects us. 

I suppose it depends on the specific case.....

BSB67

Quote from: 68charger440 on September 01, 2015, 08:46:49 AM
Quote from: BSB67 on September 01, 2015, 05:10:32 AM
Quote from: 68charger440 on August 31, 2015, 09:49:23 PM
I.e. If one bank has perfect a/f reading and the other is rich, maybe you have a fouled plug on the rich side, and unburned fuel is passing through the exhaust. :Twocents:

So, what do you think your gauge will tell you in this situation?
I think it would tell you that the side with a fouled plug will have a richer A/F ratio telling you to look at that bank first. 

No offense, but this is part of the problem with a lot of people using an "A/F" meter.  You still need to understand how things work.  I'm regularly seeing people make wrong choices because of a number on the "A/F" meter.

You can probably guess what the right answer is now that I made my comment, but I still challenge you to think through what an "A/F" meter is actually measuring, and what happens in fouled plug misfire.

500" NA, Eddy head, pump gas, exhaust manifold with 2 1/2 exhaust with tailpipes
4150 lbs with driver, 3.23 gear, stock converter
11.68 @ 120.2 mph

68charger440

I am new to the whole a/f reading thing and I know there is a lot to learn, but it did get my car running much better than I could have done without it. I'm sure that many of you pro guys can do it without any help ...and I do mean that sincerely, but for me it was the best carb tuning aid I could ask for. Between that meter and Ron's help I got it dialed in in short order where I had been struggling for many months without it.  I saved myself time and also Ron's time by being able to feed him info quickly as we worked through tuning it.
I also said earlier in the thread that I didn't think that most people would ever need it on both banks.  I just had the extra and was saying it could be of some use in some situations, and even having it backwards as to what was being measured does not change the fact that some useful information can be had for the cost of that $2 bung that will otherwise sit on a shelf until the day I die.
I do really appreciate the explanation of what the meter is actually reading, and I should have thought it through more and it would have probably clicked, but the sarcasm about pics of 5 bungs is disappointing. I really like the respectfulness I usually see here.  If it was meant as humor then at least put a smiley next to it, but just the explanation would suffice. :cheers:
When someone is absolutely 100% sure they know exactly what your problem is and how to fix it, it's time to ask someone else!

XH29N0G

68charger440, 

My apologies, I wasn't trying to be sarcastic about the 5 bungs at all - just funny - but that went over like a lead balloon - in print rather than in person backfired.  (The image of 5 bungs welded onto 2 exhaust pipes popped into my mind's eye and I couldn't get rid of it.)   :cheers:
Who in their right mind would say

"The science should not stand in the way of this."? 

Science is just observation and hypothesis.  Policy stands in the way.........

Or maybe it protects us. 

I suppose it depends on the specific case.....

BSB67

Quote from: 68charger440 on September 01, 2015, 10:02:11 PM
I am new to the whole a/f reading thing and I know there is a lot to learn, but it did get my car running much better than I could have done without it. I'm sure that many of you pro guys can do it without any help ...and I do mean that sincerely, but for me it was the best carb tuning aid I could ask for. Between that meter and Ron's help I got it dialed in in short order where I had been struggling for many months without it.  I saved myself time and also Ron's time by being able to feed him info quickly as we worked through tuning it.
I also said earlier in the thread that I didn't think that most people would ever need it on both banks.  I just had the extra and was saying it could be of some use in some situations, and even having it backwards as to what was being measured does not change the fact that some useful information can be had for the cost of that $2 bung that will otherwise sit on a shelf until the day I die.
I do really appreciate the explanation of what the meter is actually reading, and I should have thought it through more and it would have probably clicked, but the sarcasm about pics of 5 bungs is disappointing. I really like the respectfulness I usually see here.  If it was meant as humor then at least put a smiley next to it, but just the explanation would suffice. :cheers:

Wide band O2 sensors are a wonderful tools.  They will help anyone and everyone to get there stuff to run a little better.  But you need to understand what it is, what it does, and integrate that into the rest of the system components and other relevant info.  You will be doing yourself a huge favor if you do that.

Put in a second bung on the other bank and alternate the sensor between the two.


500" NA, Eddy head, pump gas, exhaust manifold with 2 1/2 exhaust with tailpipes
4150 lbs with driver, 3.23 gear, stock converter
11.68 @ 120.2 mph

68charger440

I will be edjucating myself more on the wideband readings, and just to show that I do have a sense of humor, here is my new setup with the other 4 bungs installed.  Once I rubber band and glue the 5 gauges to my steering wheel I'll be running 10 sec quarters in no time and I'll also be able to detect a few Higgs Bozons along the way. :smilielol: :slap:
When someone is absolutely 100% sure they know exactly what your problem is and how to fix it, it's time to ask someone else!

cdr

Quote from: 68charger440 on September 02, 2015, 09:06:08 AM
I will be edjucating myself more on the wideband readings, and just to show that I do have a sense of humor, here is my new setup with the other 4 bungs installed.  Once I rubber band and glue the 5 gauges to my steering wheel I'll be running 10 sec quarters in no time and I'll also be able to detect a few Higgs Bozons along the way. :smilielol: :slap:



thats COOOL !!!!! I need to do that.
LINK TO MY STORY http://www.onallcylinders.com/2015/11/16/ride-shares-charlie-keel-battles-cancer-ms-to-build-brilliant-1968-dodge-charger/  
                                                                                           
68 Charger 512 cid,9.7to1,Hilborn EFI,Home ported 440 source heads,small hyd roller cam,COLD A/C ,,a518 trans,Dana 60 ,4.10 gear,10.93 et,4100lbs on street tires full exhaust daily driver
Charger55 by Charlie Keel, on Flickr