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torsion bar dust boot install

Started by Hard Charger, October 01, 2013, 07:13:48 PM

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Hard Charger

I am trying to install a new dust boot on my torsion bar, having a bitch of a time getting it over the lug.

Does anyone have any tricks on getting them on with out messing up the new paint? I tried heating it up but that did not work well.

Finn

Id be curious as well. Mine never made it over that lip either.
1968 Dodge Charger 440, EFI, AirRide suspension
1970 Dodge Challenger RT/SE 383 magnum
1963 Plymouth Savoy 225 with a 3 on the tree.
2002 Dodge Ram 5.9L 360
2014 Dodge Dart 2.4L

tan top

 use plenty of grease &  warm it up with  hair dryer or hot air gun a little , press it on with your palm & sort of work it over the hex end sort of thing ,   how I done mine  ,   use new MP boots  on 1 inch bars  :yesnod:
Feel free to post any relevant picture you think we all might like to see in the threads below!

Charger Stuff 
http://www.dodgecharger.com/forum/index.php/topic,86777.0.html
Chargers in the background where you least expect them 
http://www.dodgecharger.com/forum/index.php/topic,97261.0.html
C500 & Daytonas & Superbirds
http://www.dodgecharger.com/forum/index.php/topic,95432.0.html
Interesting pictures & Stuff 
http://www.dodgecharger.com/forum/index.php/topic,109484.925.html
Old Dodge dealer photos wanted
 http://www.dodgecharger.com/forum/index.php/topic,120850.0.html

cdr

i cut the end off a funnel, so the bigger end just went over the hex,greased it up & it slid right on.
LINK TO MY STORY http://www.onallcylinders.com/2015/11/16/ride-shares-charlie-keel-battles-cancer-ms-to-build-brilliant-1968-dodge-charger/  
                                                                                           
68 Charger 512 cid,9.7to1,Hilborn EFI,Home ported 440 source heads,small hyd roller cam,COLD A/C ,,a518 trans,Dana 60 ,4.10 gear,10.93 et,4100lbs on street tires full exhaust daily driver
Charger55 by Charlie Keel, on Flickr

tan top

Quote from: cdr on October 01, 2013, 07:28:11 PM
i cut the end off a funnel, so the bigger end just went over the hex,greased it up & it slid right on.

:bow:  good thinking  !! never thought of that  clever  :2thumbs:   used it like  a driveshaft CV boot  tool  :yesnod: 
Feel free to post any relevant picture you think we all might like to see in the threads below!

Charger Stuff 
http://www.dodgecharger.com/forum/index.php/topic,86777.0.html
Chargers in the background where you least expect them 
http://www.dodgecharger.com/forum/index.php/topic,97261.0.html
C500 & Daytonas & Superbirds
http://www.dodgecharger.com/forum/index.php/topic,95432.0.html
Interesting pictures & Stuff 
http://www.dodgecharger.com/forum/index.php/topic,109484.925.html
Old Dodge dealer photos wanted
 http://www.dodgecharger.com/forum/index.php/topic,120850.0.html

Hard Charger

I like the funnel idea

can the bar be installed from the front with the LCA in? I didn't try that. that way you can install the boot out side of the car.

cdr

Quote from: Hard Charger on October 01, 2013, 07:39:14 PM
I like the funnel idea

can the bar be installed from the front with the LCA in? I didn't try that. that way you can install the boot out side of the car.

i dont think so
LINK TO MY STORY http://www.onallcylinders.com/2015/11/16/ride-shares-charlie-keel-battles-cancer-ms-to-build-brilliant-1968-dodge-charger/  
                                                                                           
68 Charger 512 cid,9.7to1,Hilborn EFI,Home ported 440 source heads,small hyd roller cam,COLD A/C ,,a518 trans,Dana 60 ,4.10 gear,10.93 et,4100lbs on street tires full exhaust daily driver
Charger55 by Charlie Keel, on Flickr

fy469rtse

cdr  had the same issue, these modern synthetic rubbers are hard, tip from a window guy here, kerosene wet rag wipe over come back do it again and again , softened mine up popped straight on, checked them while I was under there the other night, gone back to being hard and didn't seem like they would come of easily

jlatessa

You'll be able to slide it over a same size socket with some lube easier,
then put the socket at the end of the bar and continue to push it over the bar hex.

Works like a charm, also helps by heating the boot in some hot water for a couple of minutes.

Joe

WHITE AND RED 69

Quote from: cdr on October 01, 2013, 07:28:11 PM
i cut the end off a funnel, so the bigger end just went over the hex,greased it up & it slid right on.

:yesnod:  Best and easiest way to do it.
1969 Dodge Charger R/T
2016 Jeep Grand Cherokee 75th edition
1999 Jeep Grand Cherokee
1972 Plymouth Duster

Hard Charger

 done,

OK  what I did.

I slide the seal over a large funnel. then pulled it off and slide it on a 15/16 deep chrome socket.

slid the torsion bar into the trans cross member and then took the seal from around the socket and it went on the torsion bar lug very easily. no heating up the seal or lubing up the bar, went on dry. took 3 minutes.


1974dodgecharger

I installed my hotchkis with ease!!!! 


I used a heat gun and it slipped right over the bar and right into the cover part of the torsion bar!!!

easy peazy......